Proven Track Record
Real results from real projects. See how AR Controls delivers measurable improvements for the UK's leading manufacturers.
Unipres Transfer Press Upgrade
Complete control system replacement on a multi-axis transfer press. Partnered with Mitsubishi Electric to deliver three Q series PLCs, MR-J4-DU servos, and GOT 2000 HMIs — including the first UK application of the MR-CV power regeneration converter.
Results
- Process speed increased from 21 to 26 cycles per minute
- Uptime dramatically improved with completely reliable operations
- Energy efficiency boosted through power regeneration
- Full-size mechanical test rig built for offline validation
Automotive Summer Shutdown
22 team members deployed across 3 client sites over 2 weeks, running 3 teams on 8-hour shifts. Covered Nissan Trim & Chassis, Press Shop, Bumper Plastics, Paint Shop, Unipres PLC upgrades, and Gestamp Tallent software support.
Results
- Faultless start-up at recommencement of production at all sites
- Full Mitsubishi Q series PLC upgrade on 1200-tonne press at Unipres
- Industrial software support for Yaskawa at Gestamp Tallent
- 22 engineers managed across 3 sites simultaneously
AGV Programme for Major Automotive OEM
Designed and delivered hundreds of AGV kits for a major automotive manufacturer. Partnership with Siemens using SIMOVE platform and SIMATIC MICRO-DRIVE servo systems for smart, reliable material handling.
Results
- Hundreds of AGV kits delivered successfully
- Siemens SIMOVE platform integration
- SIMATIC MICRO-DRIVE servo systems (24-48V DC)
- Seamless integration with existing manufacturing systems
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