Equipment Downtime Reduction
Unplanned equipment downtime costs manufacturers thousands per hour in lost production. AR Controls delivers proactive modernisation and smart monitoring solutions that can reduce equipment downtime by 40-60%.
Proactive Control System Renewal
We modernise core control components — PLCs, panels, inverters, and field I/O — before they fail. By proactively replacing aging hardware with modern, reliable alternatives, we eliminate the most common causes of unplanned stoppages. Our upgrade programmes include Siemens, Mitsubishi, Omron, and Rockwell platforms.
Decentralised Architectures
Modern distributed I/O architectures using EtherNet/IP, Profinet, and CC-Link IE Field reduce wiring complexity, improve diagnostics, and enable faster fault-finding. Fewer cables mean fewer failure points and simpler maintenance.
Condition-Based Monitoring
Sensors embedded in motors, inverters, and field devices feed real-time data into predictive analytics platforms. By monitoring vibration, temperature, current draw, and other parameters, we can identify potential failures before they happen — preempting up to 70% of potential failures.
Measurable Benefits
Ready to achieve 40-60% improvement?
Get in touch to discuss how AR Controls can deliver these results for your operation.